Future-oriented manufacturing solutions for the Chinese market
Written on {{ “2021-05-06T00:00:00+00:00” | date “longDate” }} Modified on {{ “2021-05-06T00:00:00+00:00” | date “longDate” }}
At this year’s CIMT in Beijing, DMG MORI will be presenting holistic automation solutions, technology excellence and sustainable digitization of machine tool manufacturing, as well as two China premieres from a total of nine exhibits.
At this year’s CIMT in Beijing, DMG MORI will be presenting holistic automation solutions, technology excellence and sustainable digitization of machine tool manufacturing, as well as two China premieres from a total of nine exhibits.
- Automation solutions: More added value through holistic automation
- Integrated Digitization: End-to-end solutions in digitization.
- DMG MORI Technology Excellence: Holistic process solutions for key industries such as Medical
- China premiere DMU 65 H monoBLOCK: Horizontal 5-axis universal machining for demanding industries
- China premiere CLX 450 TC: 100 percent setup time reduction thanks to B-axis factor
- Advanced Technologies: LASERTEC 20 Precision Tool and ULTRASONIC 20 linear for advanced machining of demanding materials
DMG MORI is using the upcoming China International Machine Tool Show in Beijing from April 12 to 17, 2021 to present itself again in physical form for the first time – of course in compliance with all safety measures. As one of the most important international trade fairs in machine tool manufacturing, the CIMT offers an ideal platform for DMG MORI to present innovations in its range of products and services. Dr. Frank Beermann, COO and President of DMG MORI China, promises: “With a total of nine exhibits, including two China premieres, and the presentation of our strategic future fields, we will demonstrate the digital future of the industry.” The focus will be on automation and digitization, such as the exhibited circular pallet pool (CPP) system on an NHC 6300, as well as innovative products for the end-to-end digitization of manufacturing along the entire value chain. In addition, DMG MORI will concentrate on Technology Excellence with holistic process solutions for key industries such as Medical. Turnkey solutions and Advanced Technologies complete the exhibition at the almost 900 m² booth as well as he China premieres DMU 65 H monoBLOCK and CLX 450 TC.
DMG MORI will exemplarily show an automation solution consisting of the NHC 6300 and a CPP with six stations.
Automation: More added value through holistic automation
Automated manufacturing processes achieve much more than reducing labor costs – they increase efficiency, quality and flexibility even with local production DMG MORI can offer almost every CNC machine in its range as an automated manufacturing solution that meets the increasing demands for productivity and flexibility. Their modular portfolio comprises a total of 53 automation solutions in 13 product lines for workpiece or pallet handling – including all hardware and software. This enables the machine tool manufacturer to equip or upgrade the enormous variety of over 150 different machine models. DMG MORI differentiates the program into machine-specific systems with integrated robots or gantry loaders, universal solutions such as the Robo2Go or the PH Cell pallet handling system, and highly scalable solutions. These include, for example, linear pallet systems or individually configurable automation modules from the WH Flex and MATRIS modular systems – in each case in symbiosis with the specially developed master computer technology and the new central mold management system. What all solutions have in common: Every automation project comes from a single source and is tailored to the specific application. The service portfolio extends to the complete turnkey solution from the conception to the commissioning of a manufacturing plant. During CIMT, DMG MORI will exemplarily show an automation solution consisting of the NHC 6300 and a CPP with six stations.
DMG MORI Technology Excellence: Holistic process solutions for key industries
Forward-looking sectors and key industries such as medical technologies, the aerospace sector, automotive and die & mold, including their complex applications, have always been a high priority at DMG MORI – resulting on the one hand in enormous experience in this area and on the other hand in pioneering manufacturing technologies that have emerged and continue to emerge. In China, experts at the DMG MORI Excellence Centers for Medical combine these many years of experience with a forward-looking product portfolio and design individual manufacturing solutions with a continuous process chain. Its other industries, too, will be dealt with by global experts. The projects range from automated manufacturing cells and integrated turnkey solutions to green field projects in which DMG MORI acts as general contractor for the construction of a complete factory.
DMG MORI is aligning its service and product portfolio in the area of digitization along the complete value chain
Integrated Digitization: Products for the digital transformation of machine tool manufacturing
As a technology leader in machine tool manufacturing, DMG MORI is aligning its service and product portfolio in the area of digitization along the complete value chain. Industrial digitalization continues to gain speed; also in machine tool manufacturing and especially at DMG MORI. The technology leader aims to enable its customers comprehensively and holistically for the digitization of their process chain. Starting with the high-tech machine, the traditional core of its own business model, DMG MORI has dynamically expanded its competencies. The spectrum of digital products and services ranges from the intelligence and connectivity of manufacturing machines to data-based systems for work preparation, production planning, and maintenance and repair. This is done internally in the application and testing of products and services and externally in close partnerships with customers. DMG MORI has continuously expanded the quality and breadth of its digital offering and is consistently pursuing this path.
Chinese customers profit from the latest version of CELOS and the DMG MORI Messenger. CELOS V6 creates higher productivity through digital workflow APPs, whereas the MESSENGER allows for higher machine utilization through detailed monitoring.
China premiere: DMU 65 H monoBLOCK – Horizontal 5-axis universal machining for demanding industries.
China premiere: DMU 65 H monoBLOCK
Horizontal 5-axis universal machining for demanding industries
Many applications benefit from the advantages of horizontal machining: optimum chip fall guarantees a high level of process reliability, while the manufacturing technology delivers perfect results in deep-hole drilling. Automation options. With the DMU 65 H monoBLOCK, DMG MORI serves this area for demanding customers from Die & Mold, Automotive and Aerospace. The stable construction of the series with 3-point bed, thermosymmetrical design and table supported on both sides ensures the stability required to consistently manufacture high-precision components, even in complex 5-axis applications.
China premiere: CLX 450 TC
100 percent setup time reduction thanks to B-axis factor
Universal turning machine from DMG MORI have been an integral part of the machine pool of numerous shop floors for decades. With the new CLX 450 TC, the machine tool manufacturer has once again succeeded in redefining universal turning. In order to meet increasing production requirements with smaller quantities and greater part diversity, DMG MORI is establishing a new series with the CLX TC, in which a B-axis with compactMASTER turn & mill spindle replaces the traditional tool turret. On board are an automatic tool changer with tool magazine, the usual powerful main spindle and the tailstock or an optional counter spindle. This makes the world premiere the perfect entry into setup time minimization with the B-axis factor.
China premiere: CLX 450 TC – 100 percent setup time reduction thanks to B-axis factor.
Advanced Technologies: LASERTEC 20 PrecisionTool and ULTRASONIC 20 linear for advanced machining
With the LASERTEC 20 PrecisionTool, DMG MORI enters a new dimension of precision tool machining. It allows contact-free machining without need of electrodes and without tool wear. The technology produces chip free cutting edges, relief angles and chip breakers in PCD, CVD-D and CBN. Due to this laser machining tool life can be extended by up to a factor 2,5. The LASERTEC 20 PrecisionTool is a highly dynamic 5-axis precision machine in the portal design with 5 µm positioning accuracy and a compact footprint of only 3.5 m². Linear drives in the X-, Y-, Z-axis with more than 2 g and an integrated swivel rotary table with torque technology allow highly dynamic machining.
In ultrasonic maching the superimposition of the tool rotation with an oscillation in longitudinal direction achieves up to 50 percent lower process forces. As a result, feed rates and infeeds can be increased and surface qualities improved, or tool wear can be minimized – depending on the requirement. The number and depth of micro cracks (sub-surface damage) in hard-brittle materials is reduced to a minimum. Customers can enter this field of technology with the ULTRASONIC 20 linear. It impresses with a new, functional design and a compact footprint of just 3.5m² and at the same time with maximum rigidity and dynamics. Optional spindle speeds up to 42,000 rpm for ULTRASONIC machining and up to 60,000 rpm for HSC applications plus a highspeed rotary table with max. 1,500 rpm for economical ULTRASONIC cylindrial grinding operations in Advanced Materials round off the machine concept.
