Diageo trials paper-based packaging for Johnnie Walker
Diageo has introduced a 70cl paper-based bottle for Johnnie Walker, launching an on-trade trial of the innovative packaging.
Created in partnership with PA Consulting, as part of the Bottle Collective with PA and PulPac, this is Diageo’s first paper-based 70cl bottle trial in the on-trade.
The trial begins tomorrow and will assess how bartenders interact with and pour from the bottle, and how the bottle fares in a bar environment. A total of 250 paper-based bottles will be used with the trial expected to run until mid-October. Members of the public will be able to see the bottles in use behind the bar, however they cannot purchase the bottle.
This will be the second paper-based bottle trial from Diageo and PA, following the success of the Baileys paper-based bottle mini format (80ml) trial, usingr Dry Molded Fiber at the Time Out Festival in Barcelona earlier this year. The design team have taken learnings from the technical aspects of the miniature format, to make a larger and more complex shape for Johnnie Walker. The bottle’s design retains the iconic square shape of Johnnie Walker Black Label, while enhancing the premium appeal with unique facets cut into the sides of the bottle and embossing of the Striding Man on the bottle and closure.
Jennifer English, Johnnie Walker global brand director, says it is “constantly pushing the boundaries of innovation” to not only deliver premium quality and iconic design, but also reflects its sustainability ambitions.
“The paper-based bottle trial for Johnnie Walker Black Label marks a significant step forward in our journey,” English says. “This test allows us to explore new packaging in the high intensity environment of the on-trade. We are pioneering new packaging solutions and shaping the future of the industry.”
The trial bottle is made from 90% paper and a very thin plastic liner. The technology makes the paper-based bottle approximately 60% lighter, with initial external life cycle analysis on the prototype showing an up to 47% potential reduction in carbon emissions, compared to the Johnnie Walker Black Label glass bottle equivalent. The bottle closure was developed in collaboration with PulPac, Setop DIAM and PA and is made from a combination of cork and similar Dry Molded Fiber paper technology as the bottle.
The Johnnie Walker Black Label paper-based bottle for this test is designed considering recyclability among other aspects. The plastic liner is designed to not require consumer or bartender disassembly, as it is not attached or bonded to the outer paper layer, assisting recycling facilities to separate without disrupting the recycling process. The stopper used for trial purposes is not recyclable, however alternative solutions are in development. Throughout the trial and further development of the paper-based bottle, the recycling capability will be a key factor for future versions of the bottle as we continue to test, learn and develop.
Jamie Stone, design and innovation expert at PA Consulting, says PA is delighted to have worked with Diageo and PulPac to produce the paper-based bottles for Johnnie Walker Black Label. He believes the bottles “break new ground” in packaging design and shows the potential to significantly reduce carbon emissions, while maintaining premium appeal in the drinks market.
“PulPac’s Dry Molded Fiber technology opens up new possibilities for cost-effective, lightweight, less carbon intensive and more sustainable packaging,” Stone adds. “We look forward to collecting feedback from bartenders and the public following the market trial, so we can test and refine the bottle and technology further.”
